Chengdu Purui Polymer Engineering Co., Ltd.

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Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H

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Chengdu Purui Polymer Engineering Co., Ltd.
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City:chengdu
Province/State:sichuan
Country/Region:china
Contact Person:Mrsmonar meng
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Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H

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Brand Name :PULIER/PR
Model Number :PET(QX2000)
Certification :CE
Place of Origin :China
MOQ :1set
Price :USD200000 per set-USD250,000 per set
Payment Terms :L/C, T/T
Delivery Time :60-70 days
Packaging Details :Standard Ocean freight packing, electric control box plywood packing, other is films packing, spare parts plywood packing
Product name :PET Bottle Washing Line
Motor :Wanan,Dazhong or WEG
Electric contral :Siemens PLC control
Color :Blue and grey
Guarantee :1 year
Delivery time :50 days
Drying Method :Centrifugal Drying
Water Consumption :2-3m³/h
Total Power :490kw
Material :PET water bottles
Heating Method :Electric Heating
Steam Consumption :≤500kg/h
Final Product :Clean and Dry PET Flakes
Washing Process :Pre-washing, Label Removing, Crushing, Hot Washing, Friction Washing, Floating Washing, Drying
Washing Efficiency :≥98%
Capacity :500-3000kg/h
Occupied Area :1500-2500m²
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Streamlined PET Bottle Washing Line for Sustainable Plastic Recycling by PR-PULIER

We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically advanced solutions for plastic recycling.

Our new PET bottle cleaning line is designed to clean and process PET bottles efficiently and effectively, ensuring they can be recycled and reused in a sustainable way. The line includes a range of basic components such as bale openers, trommel screens, label removers, magnetic sorters, floating tanks, friction and thermal washers, dehydrators, label separators and optical sorters. Each component is engineered to provide optimal performance and reliability, resulting in a streamlined and comprehensive washing process.

PET bottles washing line we accumulated much experience from the actual project for our customers from all over the world.

1000 kg/h PET bottles washing line layout

1. Bale opener

2. Belt conveyer

3. Rotary screen

4. Belt conveyer

5. Label remover

6. Pre-washer

7. Intelligent optical sorting system

8. Manual sorting system

9. Crusher

10. Hot washer

11. Screw loader

12. Floating washer
13. High speed friction washer
14. Dewatering
15. Round floating washer
16. Floating washer
17. Dewatering
18. Pipe drying
19. Bottle label separator
20. Compacting packing


Features equipment:

1. Bale opener

Newly design PET bottles bales opener. Four shaft effectively open the bales and convey the separated bottles into the belt.
It can effectively break the bottle bales. Easy to work.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/HStreamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H




2.Label remover
Effectively remove the labels on the pressed bottles 99% and labels on the round bottles 90%. (Picture)
The labels will be collected in a bag.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H

3.Eddy current separator

To separate the copper and aluminum etc non iron metals.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H


4.Magnetic sorter

To separate the irons metal in the PET botttles.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H



5.Color sorter and polymer sorter
We could offer the high efficient and qualified color sorter to separate the non pet bottles.
It adopt the AI sorter, could separate according to the shape, size and color etc. Also it can separate the highly similar mixed PET PP bottle by the polymer sorter. The colors sorters made in China works well.


6.Prewasher
With adding the water to remove the outside imputy and dust.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H

7.Hot washing machine
It will add the steam and make the water to 70-80Celsuis to wash the flakes. You could add some alkali to make the wash intensively. With shaft rotation in the center to frictionly wash, it will effectively remove the labels and glues stick on the flakes.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/HStreamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H

8.High speed friction washing

The high speed friction washing used to put after the hot washing machine. After the hot wash, the remains glues and sticks are soft and easy to remove. With the 1000rpm friction washing and baldes inside of the machine, it can be easily separated.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H


9.Floating tank
After the high speed washing, the flakes could go the floating tank. With Thumb wheel rotation, the materials will go forward and floating well.
Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H
10.Dewatering machine

It can effectively remove water and sand to reach moisture 1%. The rotation speed is high about 2000 rpm.


11.Bottle flakes labels separator

Effectively remove the crushed labels and dust mixed in the bottles flakes.

Streamlined PET Bottle Washing Line 490kw Industrial Plastic Recycling Machine 500 - 3000kg/H

12.Color sorter for the flakes

At the end of the line we could add the color sorter to separate the colors.The color sorters made in China we adopt the high quality and famouse brand. It work well on the plastic polymer sorting and color sorting.

The washing line consumption:

Items 品名 Average consumption 平均消耗
Electricity 电力(kwh) 170
Steam 蒸汽(kg) 510
Washing detergent 清洗剂(kg/ton) 5
Water 水 2


PET washing line quality and specification

Capacity(kg/h) Power installed(kW) Required space(M2)

Labour

Steam requirement(kg/h)

Water consumption(M3/h)

1000 490 730 5 510 2.1
2000 680 880 6 790 2.9
3000 890 1020 7 1010 3.8

PET flakes quality reference table

Moisture content

<0.9-1%
PVC <49ppmm

Glue

<10.5ppm
PP/PE <19ppm

Metal

<18ppm

Label

<19ppm
Variegated tablets <28ppm
PH Neutral

Total impurity

<100ppm

Flakes size

12,14mm

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