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PP PE film washing line/plastic recycle washing machine/plastic recycling machine
Product Description:
PR Recycling Machine (Crushing, Washing, Drying and Granulating)
PE/PP Film Recycle Washing Machines are special designed for post-agriculture film, post-commercial bag, post-industry film and post-consumer bag with sand, stone, powder, oil and other sticky waste.
Capacity range: 300kg/h to 3000kg/h
PR PP PE Film Recycling Washer Process Material :
Washing line can be used for PP woven bag, film and PE trash bag, film, packing material and some other loose material, agriculture film (1mm), industrial LDPE film with milk and powder, LDPE green- house film. Food packaging film, agriculture film, green house using film, film used in oil field, PP bag, PE film, woven bag, LDPE shrink film, nature film or heavy printed film, cement bag, oily bag, dirty bag
PR PP PE Film Washing Line Information:
Plastic film cutting, washing, recycling machine with high output and excellent clean ability
Whole plastic recycling line is used to crush, wash, dewater and dry the PP/PE film, PP woven bag
Simple structure, easy operation, large capacity, energy-saving, safety
Automatic controlling, compacted structure, excellent production ability, perfect clean ability
Application
LDPE/PP/PE film, PP woven bag, jumbo bag, cement bag, post-agriculture film, greenhouse film, municipal film, garbage film,post-consumer film or bag,etc
Capacity(kg/h) | Power Installed(kw) | Required Area(m2) | Main Power | Compressed Air(m3/min) | Water Supply(m3/h) |
500 | 300 | 400 | 4 | 0.6 | 8-10 |
1000 | 500 | 450 | 6 | 0.6 | 10-15 |
2000 | 840 | 1300 | 6 | 0.6 | 15-20 |
Feature:
Applicable to film or bag with 40% sand
Whole system adopt water recycle for power saving
Space saving, easy operation, high efficiency, low power consumption,safe and reliable
Technical Parameter
Model | PE(QX-500) | PE(QX-800) | PE(QX-1000) | PE(QX-1500) | PE(QX-2000) |
Capacity(kg/hr) | 500 | 800 | 1000 | 1500 | 2000 |
Machine Parts Introduction:
Iron board Chain Conveyor
To transfer whole bail into next part
weight bearing 500kg per bail
Transfering part also can be use PVC belt conveyor( to design according to customer budget)
De-baling Unit
To do bale open
To reduce the washing burden with rough shredding film or bag into big scrap
To protect crusher cutters from sand bearing
The shredding system adopts wear-resistance design for long service life
Crushing Unit
Crushing Plastic Granulator/crusher to further cut the long waste scrap into small scrap.
Wet crusher have 2 effects.
On one hand, to wash crushed scrap with water, on the other hand, water can decrease the temperature by crusher cutters( bear-resistance).
Crusher can be equipped with operating plate
Easily operated with sharpen cutters
Friction washing part
through friction force between material, film or bag screp get friction washing during rotating process
rotating speed speed:960rpm
inner mesh can filter impurity and waste again
Washing Unit
Wash and separate the materials by material gravity and water gravity.
Water saving by using stainless steel chain, and air opening valve
Squeezing Unit
one huge screw embed in the squeezer. with screw rotating, material will be push and compress.
at this time, the water go out from the filter. after that, with the heat from waste material friction, material will be heated into semi-melting.
after that, through the die/mould, material will be compressed with high temperature, and output the rigid scrap.
This machine is less energy consumption and good drying performance, moisture content of the output material can be controlled between 3 % to 5%
Advantages:
Professional design team with 30 years experiences
Washing line process can be designed as customer need
Applying to various material
High efficiency and high performance
Save your labor and electrical cost
High processing capacity: 500-3500kg/hr
PLC integrated and separated control on each machine
Touch screen panel, easy operation, monitor and maintenance
Machine raw material: high-quality 304 stainless steel, hard and bear resistance, to make sure the long using life
Ensure no second pollution to flakes
Excellent clean ability
Main equipment
Crushing | Double shafts film shredder To pre-crush the bail film/ film block into long scrap Plastic Granulator/crusher to further cut the long waste scrap into small scrap Wet crusher have 2 effects On one hand, to wash crushed scrap with water, on the other hand, water can protect cutters from high temperature. Crusher can be equipped with operating plate Easily operated with sharp cutters |
Prewashing | Pre-washer This machine is mainly for cleaning PE/PP/PET plastic film and flakes that after crushing, to clean the dirty that mixed in the film. The inner two big shafts rotating in the rotating tank, material will be patting and washing with separating sticky waste. PURUI patent technology Film Prewashing Machine( two rotating shafts washer) Special feeding and washing blade design for big size film prewashing, the screen can remove most of dirty and 99% sand. It can protect the knives of the crusher to running longer time and more efficient. The waste film through the prewashing machine canreduce 80% dirty. The machine can be wet and dry washing. Trommel with roll drum fast rotating, the big waste will be filter by roll drum hole. The big waste will transfer out by bottom belt conveyor. |
Washing | Floating tank Wash and separate the materials by material gravity and water gravity |
Dewatering | Horizontal Centrifugal Dryer This machine is mainly used to dewatering the cleaning plastic film, centrifugal forces from high speed rotation for master shaft which throw plastic film and water against the screen, and water is drained from the screen. This machine is good effective on drying and high efficiency. |
Squeezing & Aggregating | Squeezer and agglomerator inner structure: one huge screw embed in the squeezer. with screw rotating, material will be push and compress. at this time, the water go out from the filter. after that, with the heat from waste material friction, material will be heated into semi-melting. after that, through the die/mould, mterial will be compressed with high temperature. after that, material go through pelletizing system, and output the rigid scrap. This machine is less energy consumption and good drying performance, moisture content of the output material can be controlled between 5-10%. |
Equipment characteristic
Capacity | 300-3000 kg/h |
Application | food packaging film, agriculture film, green house using film used in oil field, PP bag, PE film, woven bag, LDPE shrink film or heavy printed film, cement bag, oily bag, dirty bag |
Specification | Plastic Shredder/ Plastic Crusher, High Speed Friction Washer, Centrifugal Dewatering Washer, Spiral Feeder, Floating Tank, Spiral Feeder , Two Main Shafts Rotting Tank,Squeezer or Squeezer & Agglomerator. Easily operated with power saving |
Output Type | crushing, washing, dewatering, drying,granulating and packaging The humidity of final output could be within 5%-10%. Material will be processed by crushing, washing, dewatering, squeezing & aggregating. The humidity of final output could be within 2%. |
After-sales Service | Engineers avaliable aboard installation |
Company profile
PR GROUP
Chengdu PuRui Polymer Engineering Co. Ltd is one of the leading manufacturers of plastic recycling machines, plastic washing line and related auxiliary equipment in China.
We are professional at the plastic pelletizing, plastic modification and plastic washing recycling system.
We have more than 30 years of experience in plastic extrusion pelletizing, plastic recycling and washing system.
Our plastic pelletizing system's unique advantages are screw design, high output, good degassing and good filter effect.
It is widely used for film recycling system, film granulation line, foamed material recycling pelletizing, and other waste plastic material recycling and pelletizing.
Our plastic washing line such as crusher with bearable resistance and sharp cutter, washing units, separating or sorting machine, drying system, and packaging system are of sound quality.
It has the PET bottle sorting cutting washing recycling line, plastic film cutting washing recycling line, home electrical cover washing line, car bumper and various bottles sorting/cutting/washing recycling line. All these lines have been widely used in 40 countries.
Our service
1. Pre-sale support
PURUI Recycling Machinery consists of 30 years-experience engineers.
13 years of making and exporting experience make sure PURUI made machine sound quality.
2. After-sale service
PURUI's skilled engineer are available to do aboard installation, commissioning & training on request.
3. Technical support
30 years experience of plastic recycling machine design
13 years experience of plastic recycling machine production
4. Additional information:
Floating, washing tank can be changed as per customer's needs
Machine component like shredder, crusher also add as per customer's needs
Washing line size can be prolonged and short as the process material dirty content like oil, sand, ink
Now, wiring dryer or screw dryer are available, dryer system is also according to the processing material thickness
In general, up 50 microns, wiring fried