Chengdu Purui Polymer Engineering Co., Ltd.
Transforming Waste into Value: Innovative Solutions for Plastic Recycling
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Post consumer HDPE bottle drums washing line with high efficiency
Introducing our latest innovation in plastic recycling – the HDPE washing line. As a company with over 18 years of expertise in plastic recycling, we are proud to offer this cutting-edge solution to the growing demand for efficient and sustainable plastic waste management.
HDPE washing lines are designed to meet the needs of the modern plastics recycling industry. Focused on HDPE plastic recycling, this machine is equipped with state-of-the-art technology to ensure optimal performance and maximum output. Its new design incorporates energy-saving features, making it a cost-effective and environmentally friendly solution for plastic waste disposal.
One of the main features of HDPE cleaning lines is their high degree of automation, which simplifies the recycling process and reduces the need for manual intervention. This not only improves operational efficiency, it also minimizes the risk of errors and ensures consistent, high-quality output.
At our company, we understand the importance of sustainable practices in the plastic recycling industry. That’s why HDPE cleaning lines are engineered to deliver superior results while minimizing environmental impact. By investing in this advanced recycling solution, businesses can contribute to a cleaner, greener future while also benefiting from reliable, efficient plastic recycling machines.
Whether you are a small business or a large recycling facility, an HDPE cleaning line can meet your specific needs. With our expertise and experience in this field, we can provide a full-fledged plastics recycling program ensuring seamless integration and optimal performance of HDPE cleaning lines in your facility.
In summary, HDPE cleaning lines represent a significant advancement in plastics recycling, providing new standards in efficiency, sustainability and performance. Join us in embracing this innovative solution and taking a step towards a more sustainable future of plastic waste management.
The HDPE bottles comes from detergent bottles, milk bottles etc in bales.Our washing line is complete with the bale opener, magnetic separator, prewasher, crusher, friction washing and floating tank and hot washing, label separator, color sorter and electric cabinet.
We have designed the complete lines for customers recycling the HDPE bottles in China and other countries. According to customers requirement, we can add or remove some specific machines to reach the target.
1000 kg/h Post consumer HDPE bottles washing line layout
1 Chain plate charger
2 Bale opener(4shaft)
3 Magnetic separator
4 Belt conveyer
5 Trommel separator
6 Belt conveyer
7 Prewasher
8 Water filter screen
9 Water tank
10 Belt conveyer
11 Manual sorting platform
12 Belt conveyer
13 PSJ1200 Crusher
14 Horizontal screw charger
15 Screw charger
16 Medium speed friction washing
17 Washing tank A
18 High speed friction washing
19 Screw charger
20 Hot washing
21 High speed friction washing
22 Water filtering system with alkali dosing device
23 Screw charger
24 Hot washing machine
25 Dewatering and wind transmission
26 Hot washing machine
27 High speed friction washing
28 Screw charger
29 Washing tank B
30 Medium speed friction washing
31 Dewatering machine
32 Hot pipe dryer
33 Label separator
34 Label separator
35 Electric cabinet
Features equipment:
Bale opener robust design
New design, with four shaft effectively open the PE bottles bales
Body plate thickness:30mm, made by carbon steel
anti-wear replaceable blades, two sides with blocking bolt
Trommel
To screen out the stones, dust, small metals, and loos the caps and materials.
Middle speed Friction washing
To friction wash the tiny dirty stick on the flakes, such as the labels etc.
High speed Friction washing
To friction wash the flakes and throw out the dirty
Rotation speed: 1200rpm,
The parts contact material is stainless steel or anti-rust treatment,
Water tank water pump
Dewatering machine
It can remove water, tiny scraps and sand to reach moisture 1%. The blades are welded with Anti-wear alloy.
Bottle flakes labels separator
Effectively remove the crushed labels mixed in the bottles flakes.
The washing line consumption:
| Items | Average consumption |
| Electricity(kwh) | 170 |
| Steam (kg) | 510 |
| Washing detergent (kg/ton) | 5 |
| Water | 2 |
PE washing line quality and specification
| Capacity(kg/h) | Power installed(kW) | Required space(M2) | Labour | Steam requirement(kg/h) |
Water consumption(M3/h)
|
| 1000 | 490 | 730 | 5 | 510 | 2.1 |
| 2000 | 680 | 880 | 6 | 790 | 2.9 |
| 3000 | 890 | 1020 | 7 | 1010 | 3.8 |